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BaoSteel Launches Fully Automated RH Refining System

Baosteel's Zhanjiang Iron and Steel Refining started automatic production with launch of No 3 RH processor on 26 September, marking the successful launch of the first domestic fully automatic and fully modeled production system for refining RH, reaching the world's First-class RH intelligent refining level.

Refining RH in a traditional steelmaking plant requires three operators: the main operator, the central operator, and the platform operator. The operations are frequent and require high concentration of operators. Zhanjiang Steelmaking Plant has pioneered the fully automated and fully modeled operation of refining RH.

Starting from the production requirements of the steel grade structure in the No. 3 RH process, the model framework and model thinking were built, and a temperature model suitable for the production of all steel grades was developed. The casting cycle and pouring time accurately give the target temperature at the end of refining, and automatically calculate the amount of oxygen blowing and the amount of cold material added to achieve intelligent temperature control. Through big data analysis and repeated production verification, the team members finally successfully overcome the problem of automatic ladle lifting, realized unmanned ladle lifting, and completed the full automation and full model coverage of the entire processing cycle of the No 3 RH process.
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ASI Seeks 2 Pronged Policy Support for Australian Steel Sector

The Australian Steel Institute conference in Sydney has heard a two-pronged public policy approach is needed to meet a forecast tripling in global demand for steel as Australia transitions to clean energy and net zero emissions. In a keynote address to the ASI conference on 10 October, ASI Chief Executive Officer Mr Mark Cain said boosting local steel supply chain capability would relieve supply chain pressure on Australian energy providers and keep the economic benefits in Australia.

ASI’s two-pronged approach calls on state and federal governments to set local content targets for steel and provide industry development support.

ASI is calling on state and federal governments to impose

Local steel content targets modelled along similar lines to the Victorian renewable energy targets or the NSW Renewable Energy Sector Tender Criteria. Minimum local content requirements set by the Vic Government under the VRET are 64% for renewable energy facilities, including 90% steel products from locally milled steel.

Industry development support along similar lines to the Federal Government’s AUD 1.3 billion Modern Manufacturing Initiative, which helps Australian manufacturers scale-up, collaborate and commercialise

Australian Steel Institute is the body for the Australian steel industry. ASI represents the entire steel supply chain, from manufacturing mills to end users in building and construction, heavy engineering and manufacturing. Steel generates 100,000 jobs and $29b in revenue in Australia.
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Chinese Team Produces 0.015mm Thick Hand Torn Stainless Steel

Global Times reported that the hand-torn steel produced by a Chinese team that is only 1/6 the thickness of a hair after 711 times of failures, breaking the long-term monopoly maintained by a few countries and laying the foundation for the production of more sophisticated products. The hand-torn steel produced by a Chinese team that is only 1/6 the thickness of a hair after 711 times of failures, breaking the long-term monopoly maintained by a few countries and laying the foundation for the production of more sophisticated products.

A research team from North China's Shanxi Province at an average age of 30 has developed the world's thinnest hand-torn steel at 0.02 millimeters after 711 failures in 2018. They then rolled the thickness from 0.02 millimeters to 0.015 millimeters, setting a new world record.

Known as the crown jewel of the steel industry, hand-torn steel is a thin high-end stainless steel, a favorite of products in aerospace and mobile phone screens with only a few countries having the technology to produce it.
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CSIRO on a mission to chart Australia's Low Emissions Future

Australia’s national science agency CSIRO has launched a new research Mission to help Australia’s regions and hard-to-abate industries transform and accelerate towards a low emissions economy. An initial AUD 90 million will be invested in CSIRO’s Towards Net Zero Mission, a large-scale scientific and collaborative research initiative bringing together research, industry, government, and communities to help Australia’s hardest to abate sectors, including steel and agriculture, halve their emissions by 2035.

he Towards Net Zero Mission will help Australia respond to the multiple challenges facing our regions as we work to achieve our net zero ambitions and will

Support a profitable and sustainable agriculture industry in a low emissions world

Identify what is required to develop new low emissions steel and iron ore processes

Identify what is required to develop sustainable aviation fuel to support our aviation sector

Help regions navigate the transition to net zero through new collaborations, analysis, and support

Expand Australia’s carbon offset capacity by using and scaling negative emission technologies such as carbon sequestration

The Towards Net Zero Mission Lead Dr Michael Battaglia said “The transition to net zero is underway and gaining pace across Australia. We see industry starting to transform itself, setting goals and testing technology. We know that the transition to net zero involves more than just low emissions technology. If these technologies are to be widely adopted, we need to create pathways for them that support prosperity and generate other benefits to the environment and society.”
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Marubeni-Itochu Steel to Open Branch in Nairobi in Kenya

Tokyo headquartered Marubeni-Itochu Steel will announce to open a new branch in Nairobi in Republic of Kenya. Marubeni-Itochu Steel said “We have been operating steel trading business since 1950s in Sub-Saharan Africa and capturing steel demand in this region through substrate trading business for construction such as to Safal Group. By establishing the Nairobi Branch, we will further respond to the demand of our customers. Kenya is playing a central role among the economic activities of the East African Community and is also a key trading hub in terms of inland transport.

African market is expected that the manufacturing and service industries will grow rapidly, and economy will be sophisticated. We will continue to deliver new products and provide information and services.

Sub-Saharan Africa is the area of the continent of Africa that lies south of the Sahara.
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CIS billet consolidates on higher costs, low availability
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Black Sea billet export offers remain sparse, despite ongoing support for higher prices from scrap’s stable-to-rising trend, as well as a genuine increase in enquiries for Russian billet this month.

Since the EU included in its latest sanctions a grace period for imports of semi-finished steel from Russia, more buyers appear to be willing to consider Russian material, market participants tell Kallanish.

Russian billet suppliers are largely absent from the market at present, as some claim to be sold out until December-loading availability, while others are selling on a shorter-lead-time, higher-price basis. Russia’s domestic market for long steel products also appears to be relatively robust. Coupled with output restrictions being implemented, this means mills are running with two-month lead times, unless they prefer to sell on a prompt basis, market participants say.

Offers of Russian billet largely circled $590-600/tonne cfr Turkey for small prompt lots, sold at around $590-595/t cfr, netting back to $550-555/t fob Black Sea. This is roughly in line with $540-550/t fob for longer-lead-timed offers two weeks ago, which resulted in sales at around $530-540/t fob, closing one mill’s books until December. Another, EAF-based mill's offers at $560/t fob for November-loading material earlier this month were not successful, while small lots of eastern Ukrainian material at $500-510/t fob were partially accepted.

Demand remains relatively stable in Turkey, almost non-existent in Egypt, and tentative in other Middle East/North Africa destination, largely hinging on price and freight rates. There is also stable but sparser business to the Gulf Cooperation Council, at lower prices, as much larger volumes are sold there and the competition is stronger, with alternative supply available from Asia and the region. Higher freight rates are also pressuring sellers to remain mindful of fob price flexibility, squeezed on the other side by ever-rising costs, traders note.

Overall, with scrap exceeding $370/t cfr Turkey for premium HMS 1/2 80:20 material, both Russian and Turkish billet prices are supported, with the latter now far in excess of the $600/t available in late September. No firm offers from Turkish mills were heard in the past week, but indications are at $620-630/t fob Turkey, while domestic offers are already pushing $640-650/t ex-works, market sources conclude.

Katya Ourakova UK
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MCA Approves Demerger of NMDC Steel from NMDC

NMDC announced that it is in receipt of the Ministry of Corporate Affairs Order dated 6 October 2022 sanctioning the Scheme of Arrangement between NMDC & NMDC Steel and that it is in the process of complying with the requirements as envisaged in the MCA Order and the observation letters received from BSE Limited, National Stock Exchange of India Limited and the Calcutta Stock Exchange.

The scheme of demerger of NMDC Steel from NMDC was approved by the shareholders and lenders over the last few months wherein the shareholders of NMDC will get one equity share of NMDC Steel for every equity share held. The shares of NMDC Steel will get listed on the bourses subsequently. As a part of the scheme, assets of INR 18,650 crore and liabilities of INR 1,602 crore will be demerged to NMDC Steel.

While the board of NMDC had approved the demerger in July 2021, the Ministry of Steel had approved the demerger of NMDC Steel in March 2022.

As a part of the plans towards diversification into value-added products, NMDC had floated NMDC Steel in January 2015 to engage in the manufacture and trade of stainless steel, silicon, special steel and other allied inputs. The special purpose vehicle floated by NMDC to enter the steel business had envisaged setting up a 3-million-tons-a-year capacity Greenfield integrated steel plant at Nagarnar in Chhattisgarh involving an investment of over INR 23,000 crore.
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John Cockerill to Supply CGL to Jindal Steel & Power

John Cockerill Industry will supply a Continuous Galvanizing Lines to Indian steelmaker Jindal Steel & Power’s Odisha plant in India. The new line will be built at Jindal Steel’s integrated steel plant in Angul in the state of Odisha. It is to coat up to 400,000 tonnes per annum of steel strip ranging from 0.15 to 1.8mm thickness and 800 to 1680 mm width with an Al/Zn coating at a line speed of 200 meters per minute.

The steel processing line will feature John Cockerill’s latest technologies & innovations that allow for increased energy efficiency, optimized zinc consumption and the highest level of corrosion resistance, leading to greater sustainability in the steel production process.

The value-adding features of this CGL range from the highly efficient multi-stage degreasing section to the high-performance non-oxidizing furnace with heat recovery system, and the ultra-rapid jet cooling Blowstab®. Additionally, the special sink roll arrangement allows to process a wide range of strip thicknesses, and the state-of-the-art dual lip type Air Knife, as well as John Cockerill’s latest vertical chemical coater technology, the 4 Hi Skin Pass Mill and 6 Hi Tension Leveler, contribute to highest possible strip quality.
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USW Rallies for Fair Contract at US Steel CEO Visit at Avalon Manor

The Times reported that the United Steelworkers union crashed an appearance by US Steel CEO Mr David Burritt at Avalon Manor in Merrillville in Indiana, who was in town to give a talk to the Association for Iron & Steel Technology, a rallying for a fair contract. As per report, hundreds of steelworkers lined an access road along US 30 outside the banquet hall, calling for a contract with no concessions at a time when the company has been enjoying record profits.

District 7 Rapid Response Coordinator Mr Jerome Davidson said “US Steel is making record profits and our members are entitled to a fair contract But David Burritt is trying to use profit sharing as a tool to not give you a raise. We are not going to get a concessionary contract. We are going to get a fair contract, one for all, one for our brothers and sisters. We're here to welcome him and let him know we want a fair contract that is competitive with the one we've seen at Cleveland-Cliffs. We want a contract with fair compensation. They have record profits. The concession stand is not open. We're at the table in Pittsburgh ready to bargain and he's here. We're ready to bargain.”

US Steel is offering employees a 15% raise over four years, compared to the 20% Cleveland-Cliffs offered in a proposal union members are now voting on. Pittsburgh-based US Steel is touting the USD 66,000 in profit-sharing bonuses it provided employees over the last 18 months, saying workers do well when the company does well.
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Benteler Continues Modernization of Valladares Plant in Spain

Germany headquartered automotive steel and tube specialist BENTELER is fully on track to modernize its Valladares plant in Vigo in Spain. The main objective is the design and development of a connected, versatile, sustainable, and agile-working factory. Specifically, the entire plant is being digitalized: Big Data and artificial intelligence techniques ensure automation and standardization along the entire value chain to offer first-class products to clients.

At the same time, the plant is becoming more sustainable: Among other things, by using solar thermal panels, the BENTELER plant will significantly reduce its production-related carbon emissions. A "zero water" project is currently being analyzed to reduce water consumption.

BENTELER Automotive Executive Vice President Southern Europe Mr Ricardo García said “This transformation of our plant in Vigo to a state-of-the-art intelligent and sustainable factory is an important milestone for BENTELER in Spain. We want to thank the European Community and the Xunta de Galicia for their support through ERDF funds that are making this project possible. This enables us to make mobility lighter, safer, and more sustainable.”
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JSW Steel Joins the United Nations Global Compact

India’s leading steel maker JSW Steel has joined as the newest participant of the United Nations Global Compact initiative, the world's largest voluntary corporate sustainability initiative. JSW Steel has joined this global network of thousands of companies committed to taking responsible business action to pave the way for a sustainable world; and is the 5th Indian company in the 'Industrial Mining and Manufacturing' category to join the UN Global Compact Initiative.

JSW Steel Joint MD & Group CFO Mr Seshagiri Rao said “We are happy to get associated with the United Nations Global Compact in an endeavor to further expedite our sustainability efforts. A majority of JSW's strategic focus areas & organizational goals have been formulated to align with the UN SDGs. With this formal membership, we intend to continue executing operations & practices sustainably, that harmonize with these objectives, and to participate in global efforts toward a just and sustainable future.”

The UN Global Compact encourages companies to conduct business responsibly by aligning their operations and strategies with the UN's Ten Principles. It also commits companies to take actions to advance broader social benefits, in accordance with the UN Sustainable Development Goal. Participation in the UN Global Compact requires signatories to report yearly on their commitment to the universal sustainability principles and development goals. JSW Steel's annual Integrated Report will outline the company's ongoing efforts and progress.

With more than 20,000 companies in over 160 countries participating, and over 69 Local Networks, the UN Global Compact holds members to the highest sustainability standards.

JSW Foundation, the social arm of the JSW group is already a member of UNGC and part of the India local network of UNGC.
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JFE Shoji America Completes Acquisition of Cemco

JFE Shoji America has announced the successful completion of the previously announced acquisition of CEMCO effective 4 October 2022. CEMCO will continue as the premier manufacturer of cold-formed steel framing products under the leadership of President and CEO Mr Tom Porter. Former CEO & Chairman of the Board Mr Ted Poliquin will remain as Executive Advisor. Joining CEMCO's leadership team will be Mr Toshihiko Iizuka as CFO and Mr Tadao Takahashi as Vice President of Corporate Planning.

CEMCO is the premier manufacturer of cold-formed steel framing and metal-lath products in the United States. Its steel-framing product segments include CEMCO joint firestopping products, ProX Header, Sure-Span steel framing floor joist system, Sure-Board for shear-wall panels, Viper-X and ViperStud interior stud framing systems, metal lath and water-management products along with its SFIA Code Certified steel framing products.

JFE Shoji Corporation is working to establish a more stable revenue base by expanding both trade and business. In addition, JFE Shoji strengthens business foundation by accelerating collaborations between business bases based on global four key regions, which focuses on Japan, the Americas, China & ASEAN.
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Danieli to Replace Converter No 1 at Dillingen BOF Shop

Danieli Corus announced that Germa plate specialist AG der Dillinger Hüttenwerke has awarded a contract for the replacement of Converter No 1 at their integrated works in Dillingen in Germany to Danieli Corus. The new converter will have a 200 tonne tapping weight and will be designed to meet the client’s objective of being able to continue their high performance steelmaking operation over a long and safe campaign.

The converter vessel will be equipped with a detachable bottom and the suspension design will rely on vertical Lamella type elements and the patented horizontal DANIELLA suspension design.

This will be the seventeenth converter replacement project for Danieli Corus and the first one in Germany.
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Lone Star Investment Sells ESP Specialty Steel Products to SPS

Dallas-based private equity firm Lone Star Investment Advisors has announced the successful sale of its portfolio company ESP Specialty Steel Products of Houston Texas to SPS Companies of Kansas. ESP Specialty Steel Products is a master distributor based out of Houston Texas. As a secondary source to the mills, ESP sells stainless long products to stocking distributors to support their inventory positions. Operating out of its Houston and Chicago locations, ESP is a leader in customer service and innovative value-added service offerings, leveraging strategic partnerships with quality mills and select customers to offer specialty stainless steel products to stainless steel distribution/service centers.

SPS Companies is an over 90-year-old private company based in Manhattan, Kansas. It operates several business units in the carbon steel space. These business units provide distribution, inventory management, steel processing and parts manufacturing services to a diverse array of customers in both the long and flat product markets. The acquisition of ESP represents SPS’s first entry into markets and distribution for stainless steel products.

Montrose Advisors provided advisory services and coordinated the sale of ESP through acquisition. Ted Schweinfurth of Baker McKenzie served as legal counsel to ESP. Clayton Skaggs of Weary Davis served as legal counsel to SPS.
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US Steel Production Capacity Utilization Dips to 75% in Week 40

American Iron & Steel Institute announced that in the week ending on 8 October 2022, US’s domestic raw steel production was 1.680 million net tons while the capability utilization rate was 75.3%. Production was 1.836 million net tons in the week ending 8 October 2021 while the capability utilization then was 83.2%. The current week production represents 8.5% decrease from the same period in the previous year. Production for the week ending 8 October 2022 is down 1.2% from the previous week ending 1 October 2022 when production was 1.700 million net tons and the rate of capability utilization was 77.1%
Southern: 743 KNT
Great Lakes: 545 KNT
Midwest: 185 KNT
North East: 136 KNT
Western: 71 KNT

Adjusted year-to-date production through 8 October 2022 was 69.707 million net tons, at a capability utilization rate of 79.4%. That is down 4.4% from the 72.883 million net tons during the same period last year, when the capability utilization rate was 81.2%
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ArcelorMittal Mexico to Build Pipe Mill at Escobedo Plant

Mexican media reported that ArcelorMittal México will invest USD 15 million at its plant in Escobedo in Nuevo Leon in Mexico. This plant produces pipes for the automotive industry. ArcelorMittal México Director of Industry & Flat Steel Sales Mr Jaime Luján Valladolid said “The investment will be used for the installation of a fifth pipe mill at the plant and production will be dedicated to serving Tier 1 and Tier 2 suppliers, which in turn supply companies such as Volkswagen, General Motors and Ford for vehicles such as the Suburban, Tahoe and Fusion.”

Mr Luján Valladolid pointed out that the relocation of production chains in the region, known as nearshoring, has allowed the arrival of new companies and more investments in the country and has benefited ArcelorMittal at a global level.

He explained that they seek to have experts in the energy sector, in tanks, white goods, heavy industry with the support of their sales force and together with them to develop a strategy on how to attack these niches, seeking a greater market share that today is served by imports and that they want to address in order to stop importing and consume what ArcelorMittal manufactures.
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ArcelorMittal Kryvyi Rih to Shut Down Coke Batteries No1 & 2

ArcelorMittal Kryvyi Rih has begun the process of shutting down coke batteries No 1 & 2 from 10 October 2022. ArcelorMittal Kryvyi Rih CEO Mr Mauro Longobardo said “Despite extremely difficult times and circumstances, our company continues to move forward, making important decisions to improve the environment in the region. At the beginning of next week, we will start the process of stopping coke batteries 1-2. Due to their respectable age, these batteries have been a cause of concern for the residents of Kryvyi Rih and environmental protection organizations for a long time. Stopping KB 1 & 2 will comply with our obligations stipulated in the environmental programs of Kryvyi Rih and Dnipropetrovsk Oblast, and will also allow to significantly reduce emissions of pollutants into the environment.”

Mr Longobardo said “Coke production will take place on coke batteries No 5 & 6, which are modern, high-tech and comply with environmental standards. The new batteries are more gas-tight, which eliminates the gas losses that were allowed on the old batteries and the level of dustiness and gassiness of the air in the working area has been reduced by 30%. The use of modern technologies also improves working conditions and workplace safety.”

Mr Longobardo added “ArcelorMittal Kryvyi Rih" will make every possible effort to employ employees whose positions are subject to reduction due to the closure of KB No 1 & 2. These employees have the opportunity to start a new path in the work process of our company. We will offer people new positions depending on their qualifications, desire and work experience, while maintaining the social package. I hope for a constructive position of employees in this process.”
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Tenaris to Establish Service Center in Angola

Semaless pipe leader Tenaris is investing to establish a service base in Soyo in Angola and will grow its local team to better serve for customers in the region. The company has been present in Angola for many years with a small team. With new contracts being awarded to Tenaris, the company is investing to grow its footprint.

Tenaris will increase its employee base to cover commercial, yard and field services roles, and establish a service center in Soyo to provide technical, logistics and field support, as well as incorporate a Dopeless technology unit to its scope of services. This offer will allow the company to provide customers with full, local capabilities for threading TenarisHydril premium connections, accessories, and repairs.
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Cryogenic Action Enhances Corrosion Resistance of Stainless Steel

The Tribune India reported that Punjabi University research scholar has found that cryogenic treatment of stainless steel can extend the lifespan of the steel used in turbines of hydropower plants a, cut costs and help produce more energy. The research was completed by Punjabi University Patiala’s Yadavindra College of Engineering’s Department of Mechanical Engineering scholar Mr Munish Kumar as part of his PhD.

Mr Munish said “Stainless steel gets eroded due to its poor tribological characteristics. This happens especially during the rainy season when the quantity of sand particles increases in the water stream. Sand particles continuously fall onto the stainless steel blades of the turbines and lead to their erosion. The turbines then need to be stopped and the blades removed. It affects the functioning of hydropower plants across the world as it wastes precious time in changing the blades and increases costs.”

His guide Professor Hazoor Singh said “Their research had found that cryogenic treatment to temperatures below minus 190 degree Celsius done on stainless steel refines its internal structure. This then improves the metal’s resistance to erosion, which ultimately improves its life by 15-20%.”

The research scholar also prepared a slurry erosion testing rig as per the ASTM standards as part of the research study and found that the treatment helped reduce erosion of stainless steel.
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US Steel Shipments in August Down 9% YoY

The American Iron and Steel Institute reported that for the month of August 2022, US steel mills shipped 7.675 million net tons, an 8.7% decrease from the 8.404 million net tons shipped in August 2021. Shipments remain virtually unchanged from the 7.676 million net tons shipped in the previous month July 2022.

Shipments year-to-date in 2022 are 61.324 million net tons, down 2.1% vs 2021 shipments of 62.653 million net tons for eight months. A comparison of shipments year-to-date in 2022 to the first eight months of 2021 shows the following changes
Hot Rolled - down 6% YoY
Corrosion Resistant - down 7% YoY
Cold Rolled - down 12% YoY
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Vertraagd 25 apr 2024 12:38
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