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voda 29 mei 2023 08:17

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MIIT Policy for Intelligent Manufacturing in Steel Industry
By Strategic Research Institute on May 29, 2023 10:29 am

China's Ministry of Industry and Information Technology (MIIT) is taking significant steps to propel the steel industry towards high-quality development. In a move to foster intelligent manufacturing in the sector, MIIT released a draft guideline on constructing a comprehensive standards system for intelligent manufacturing in the steel industry. The guideline, titled "Guideline for the Construction of Intelligent Manufacturing Standards System in the Steel Industry," is currently open for public feedback until June 23.

The primary objective of this initiative is to establish a robust standards system that will effectively guide the intelligent manufacturing practices in China's steel industry. By 2025, MIIT aims to formulate a minimum of 45 industrial standards specific to the sector. This comprehensive standards system will encompass six distinct levels, ensuring coverage across all aspects of the steel industry. The initial focus will be on foundational and general-purpose standards, as well as standards for key application scenarios such as green and low-carbon development, product quality, and production safety.

In November 2021, MIIT, in collaboration with China's Standardization Administration, had already released the "Guidelines for the Construction of National Intelligent Manufacturing Standards System (2021 edition)." The objective of that initiative was to revise and establish over 100 national and industry standards by 2023, ultimately building a comprehensive smart manufacturing standards system by 2025.

The 2021 guidelines also outlined specific standards requirements for the steel sector, recognizing its complexity due to intricate techniques, diverse intermediates, and multifaceted processes. Emphasis was placed on intelligent technologies and management in production scenarios, along with the development of smart factories.

The MIIT's endeavor to set standards for intelligent manufacturing in the steel sector signifies a major stride towards advancing the industry's efficiency, quality, and technological capabilities. By providing a well-defined framework, these standards will guide steel manufacturers in adopting intelligent manufacturing practices, promoting innovation, and ensuring the sector's sustainable growth. The public feedback period presents an opportunity for stakeholders to contribute their insights and expertise, shaping the future standards system that will propel China's steel industry to new heights of excellence and competitiveness.

voda 29 mei 2023 08:17

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ANDRITZ Secures Order for Cold-Rolling Mill and Line Upgrade
By Strategic Research Institute on May 29, 2023 10:26 am

International technology group ANDRITZ has secured a significant order from North American Stainless, based in Ghent, Kentucky, USA, to supply a cutting-edge 20-high cold-rolling mill, a 4-high skin pass mill, and an upgrade for the existing annealing and pickling line #2. This collaboration reaffirms the long-standing and successful business relationship between ANDRITZ and the Acerinox Group.

The newly designed cold-rolling mill will feature the innovative Sundwig MonoBlock (SMB) design, ensuring an extended service life and reduced operating expenses. ANDRITZ's scope of work encompasses the complete mechanical and electrical equipment, including supervision during installation and start-up. The focus will be on enhancing production efficiency, maintaining excellent strip shape, and ensuring superior strip surface condition to manufacture products of the highest quality.

With the Sundwig MonoBlock design, the 20-high cold mill will have the capacity to roll product widths of up to 1350 mm, accepting incoming material gauges of up to 6.2 mm and delivering finished materials as thin as 0.15 mm. This unique design incorporates features for simplified maintenance, such as an automatic roll change device, expanded roll grinding ranges, easy back-up roll assembly, and hydraulic adjustment via long stroke cylinders, resulting in a substantial roll gap opening.

Additionally, the project includes the installation of a state-of-the-art skin pass mill capable of rolling products up to 1600 mm wide, accommodating material gauges ranging from 6.2 mm to 0.3 mm. The upgrade to annealing and pickling line #2 will involve incorporating a new advanced furnace cooling section, shot blasting capabilities, and an improved pickling section.

voda 29 mei 2023 08:18

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Auburn Steel Shuts Down Furnaces After Radioactive Incident
By Strategic Research Institute on May 29, 2023 10:24 am

In a concerning turn of events, Auburn Steel, a prominent steel manufacturing company celebrating its 20th anniversary this year, has temporarily halted operations following a "radioactive incident." Approximately 11 days and 250 tons of contaminated ash later, the furnaces at Auburn Steel are being shut down as state officials launch an investigation into the matter.

Both company and state officials assure the public that no injuries have occurred, and there is no imminent danger to public safety. Martin Fanning, speaking on behalf of Austeel, the company owned by Sumitomo Corp. of Japan, emphasized that containment measures were successfully implemented to prevent any exposure to the radioactive material.

To address the issue, a South Carolina firm has been enlisted to assist in the cleanup of the low-level radioactive element, cesium-137. However, the ultimate destination for the contaminated ash has yet to be determined. A meeting between agency representatives and company officials has been scheduled, followed by a press conference at 1:30 p.m.

The incident occurred on May 17 when a piece of radioactive waste inadvertently became mixed with tons of scrap metal during the steel manufacturing process. The origin and pathway of the cesium-137 remain unknown, and investigations are underway to ascertain how it bypassed the radioactive sensors.

Despite the occurrence, state officials have affirmed that there is no immediate threat to public health. Auburn Steel continued its operations until all ash receptacles were securely packed, ensuring that none of the finished steel being shipped out is tainted.

voda 29 mei 2023 08:18

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Taranto Faces Shutdown Order as Pollution Concerns Mount: Peril"
By Strategic Research Institute on May 29, 2023 10:22 am

Taranto, a city in Italy, is grappling with a shutdown order directed at Acciaierie d'Italia (ADI) due to concerns over pollution. Mayor Rinaldo Melucci has given the steelmaker 30 days to address the high levels of benzene emissions originating from the hot end-area at its Taranto facility.

The city council, in a recently obtained order, cites health risks associated with increased benzene levels in the air due to the steelworks' operations. ADI's management has been instructed to identify the equipment responsible for the emissions and take necessary measures to reverse the rising trend of benzene leaks.

If an effective solution is not implemented, the city council orders the cessation of operations in the hot end area, including blast furnaces, the coke area, and the melt shops. This action must be taken within a reasonable period, ensuring safety and not exceeding 60 days from the receipt of the order.

The FIOM unions express concerns about the potential collapse of the former Ilva, emphasizing the need for prompt responses from the ministries responsible for the environmental and industrial future of the plant. The ongoing transitional phase, preceding the transfer of the majority stake to Invitalia, poses challenges in managing the plant. Insufficient planning for maintenance activities has led to inadequate production levels and compromised environmental standards, according to a document by the unions.

While significant progress has been made in environmental remediation in Taranto, critical issues persist due to the equipment seizure ordered by the Taranto judiciary.

In 2021, the Tribunale Amministrativo Regionale (TAR) Puglia had already given the company 60 days to shut down the hot end at Taranto due to excessive emissions. However, the Italian Council of State ruled that ArcelorMittal Italia, the parent company of ADI, did not need to shut down the plant. ADI, a joint venture between state-owned Invitalia and ArcelorMittal, recently restarted blast furnace No.2 at Taranto after being idle since July.

ADI produced 3.5 million tonnes of crude steel in 2022, currently operating with blast furnaces No.1, 2, and 4. In the latter half of 2023, the company plans to refurbish blast furnace No.5, which has been dormant for several years, and commence construction of an electric arc furnace.

voda 29 mei 2023 08:20

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Boston Metal CEO Tadeu Carneiro Among Boston's Tech Power Players
By Strategic Research Institute on May 29, 2023 10:20 am

In a remarkable acknowledgment of leadership and innovation, The Boston Globe has awarded CEO Tadeu Carneiro the prestigious recognition of being one of the influential Tech Power Players 50. This esteemed accolade is a testament to Boston Metal's profound impact on the local business community and the broader climate tech industry, reflecting the company's deep roots in Boston's innovation ecosystem.

The Tech Power Players 50 list, introduced last year, spotlights individuals who are propelling change, challenging conventional norms, and emerging as influential leaders in the city of Boston. The honorees are carefully chosen and ranked by The Boston Globe's esteemed business and technology journalists, with guidance from an external advisory committee.

In response to this accolade, Tadeu Carneiro expressed his gratitude and shared insights into Boston Metal's mission: "At Boston Metal, we are committed to addressing one of the world's most complex and crucial challenges: eliminating nearly 10 percent of global carbon emissions originating from the steel industry. Our approach is entirely unprecedented. The exceptional and dedicated team we have assembled is well-equipped to tackle this challenge, pushing the boundaries of innovation. This recognition is a testament to their unwavering dedication, and I am honored to lead the company through our next phase of growth and the commercial validation of our groundbreaking technology. We eagerly anticipate expanding our impact in Boston and harnessing the incredible talent pool in the area."

Since joining Boston Metal as the sixth employee in 2017, Tadeu Carneiro has overseen the company's exponential growth to over 120 employees. Under his guidance, Boston Metal has successfully raised over $200 million in funding through three rounds and launched a Brazilian subsidiary, Boston Metal do Brasil. The company's rapid growth and innovative technology's potential to transform the steel industry have garnered numerous prestigious accolades, including being named the Cleantech Group's 2023 North American Company of the Year, the 2021 S&P Platts Global Metal Award, the 2020 BloombergNEF Pioneer, and the 2020 World Economic Forum Technology Pioneer.

At the core of Boston Metal's endeavors lies the commercialization of a revolutionary technology known as Molten Oxide Electrolysis (MOE). This groundbreaking technology enables scalable production of zero-emissions steel and offers more efficient, cost-effective, and sustainable methods for producing other high-value metals. With Tadeu Carneiro's deep expertise, proven track record in scaling global organizations, and strong connections within the mining and steel industries, Boston Metal is poised to spearhead the transformation of the steel and metals industries toward a net-zero future.

voda 30 mei 2023 08:30

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A Steely Resolve: Zaporizhstal's Resilience in Adversity
By Strategic Research Institute on May 30, 2023 11:27 am

In the heart of Zaporizhia, Ukraine, the Zaporizhstal plant, a joint venture of the Metinvest Group, braves the risk of hostile bombings to melt steel. Amidst the ravages of war, the Ukrainian steel industry remains one of the country's most vital economic sectors, mobilizing its resources to support Ukraine's triumph. Just 40 kilometers away from the frontline, in a partially occupied region, Zaporizhstal, one of Ukraine's largest metallurgical complexes, continues to melt steel.

With a deafening roar, the red-hot block is hurled into the rolls of the rolling mills. On the other side of the powerful machine, the rolls and thick metal sheets, still smoldering, await loading. They will be shipped to Italy, as explained by Artem Kalinievich, a 33-year-old line manager who has been working at the plant since 2009.

The Russian invasion on February 24, 2022, disrupted production processes and logistics. "Initially, we didn't know what to produce; we had to rethink everything. Only for Poland did the processes remain unchanged," he explains. After the occupation of the Azov Sea shores by Russian forces and the blockade of Black Sea ports, new supply routes for production and raw materials needed for blast furnaces had to be found. According to CEO Roman Slobodyanyuk, the plant lost markets in Asia, North Africa, and Turkey, forcing it to redirect its focus to Europe, which is more accessible by land.

These challenges are compounded by the proximity to the frontlines. Zaporizhia regularly endures Russian shelling. "Every day when the air raid siren goes off, we fear that our plant may come under attack," says Artem. Despite the extensive underground shelters at the massive complex, the specialists working in the rolling mill, melting metal, or pouring steel into converters cannot leave their workstations. "Production is continuous. If we suddenly stop, it becomes a hazardous situation. So, yes, we worry, but we must continue working," explains the manager.

A 33-day suspension of operations was imposed on the plant at the start of the conflict. "Such a shutdown hadn't happened since World War II," reveals Roman Slobodyanyuk. Slowly, work resumed in April 2022 at a reduced pace. "Currently, the plant operates at 70% of its capacity, with three blast furnaces out of four," says the CEO. The workforce has also diminished, with 8,000 employees compared to 10,000 fifteen months ago. Another thousand workers were conscripted into the army, and mobilization orders continue to arrive regularly, according to one of the workers.

voda 30 mei 2023 08:32

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MMK's Slitting Line Enhances Production & Logistics Capabilities

Strategic Research Institute
Published on :
30 May, 2023, 8:01 am

Magnitogorsk Iron and Steel Works (MMK) is preparing to launch an advanced longitudinal and cross-sectional slitting line at its production and logistics centre in the Togliatti Special Economic Zone. With a capacity of up to 90,000 and 60,000 tonnes per year respectively, these cutting-edge lines can process a wide range of coated, hot-rolled pickled, and cold-rolled steel, offering enhanced capabilities for the Company.

The slitting lines are designed to handle steel coils with a metal thickness ranging from 0.35 to 3.5 mm, a width of 850 to 1900 mm, and coil weights of up to 35 tonnes. The equipment boasts the ability to produce up to 14 cuts, each with a minimum width of 100 mm, ensuring precise and efficient processing.

MMK's production and logistics centre, which commenced operations in the Samara region in July 2022, aims to enhance sales through the implementation of the Company's Just in Time marketing concept and to strengthen its logistics capabilities. Leveraging a smart warehouse management system and digital technology, the centre has the capacity to store and process up to 150,000 tonnes of products simultaneously. By optimizing storage and processing, MMK can now deliver products by road within 1-2 days, resulting in cost savings for customers. Additionally, the centre has expanded its customer base to include companies without their own access railways.

One of the notable advantages of the centre's multimodal delivery system is the use of containers to transport steel products. This eliminates the need for metal frames, which typically require separate maintenance, storage, and return processes. By streamlining transportation, MMK can ensure efficient and hassle-free delivery to customers.

The production and logistics centre not only offers storage and cutting services but also provides repackaging and metal testing facilities to ensure compliance with industry standards. This comprehensive range of services enhances customer convenience and supports MMK's commitment to delivering high-quality products.

voda 30 mei 2023 08:33

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BENTELER Group Accelerates Growth with Investments in Key Areas

Strategic Research Institute
Published on :
30 May, 2023, 8:03 am

The BENTELER Group is propelling its business growth with an accelerated trajectory. Following the early and triumphant completion of its restructuring phase, the company is now eyeing further investments in burgeoning markets, digitalization, sustainability, and groundbreaking innovations. Notably, BENTELER recently expanded its automotive plant in Schwandorf, specializing in the production of battery trays. This third expansion within a few years serves to fortify BENTELER's foothold in the domains of e-mobility and lightweight construction.

Having successfully secured long-term financing until 2028, as recently concluded, Michael Baur, Chief Restructuring Officer (CRO), will now gracefully step down from his role within the BENTELER Group, as planned.

Major transformation milestones have been achieved, as exemplified by the recent successful placement of secured bonds equivalent to EUR 975 million with international investors across Europe and the USA. This, combined with new credit lines, replaces the restructuring financing put in place since 2020 and extends regular financing until 2028. Originally scheduled for the end of 2024, this step was brought forward.

The basis for this accelerated timeline, alongside favorable conditions in the capital market, is the remarkable earnings performance of the BENTELER Group. In 2022, this specialist in metal processing witnessed a surge in sales, reaching approximately EUR 9.0 billion (compared to EUR 7.3 billion in 2021). Furthermore, the operating result (EBITDA) soared to EUR 703 million, significantly surpassing the previous year's figure of EUR 332 million.

Recent months have witnessed various measures implemented by the BENTELER Group to consolidate its position as a globally recognized partner in the automotive and steel tube sectors. These initiatives encompass intensifying collaborations with existing customers, acquiring new clientele, leveraging the market potential in the realm of e-mobility, expanding business in growth markets like China and Eastern Europe, investing domestically in Germany, and enhancing overall operational efficiency. Moreover, BENTELER remains steadfast in its commitment to sustainability, exemplified by initiatives such as the "Green Tubes" program, which aims to reduce the carbon footprint of production and products within the Steel/Tube business.

voda 30 mei 2023 08:33

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SARRALLE Reforms Steel Mill Slag Treatment at Acerinox Palmones

Strategic Research Institute
Published on :
30 May, 2023, 8:06 am

SARRALLE Environment & Energy announced the successful start-up of Phase I (2022) and the new order for Phase II of the Treatment and Recovery of Steel Mill Slag project for Phoenix Services at Acerinox Palmones in Spain. This project, which tackles the complex process of treating steel mill slag, presents both operational challenges and opportunities for environmental and economic benefits.

The stainless steel slag contains valuable components such as chromium and iron, making the efficient recovery of these metals crucial. To achieve this, cutting-edge technology comprising two processes is employed. The first process, the Crushing Plant (CP), involves the crushing and classification of the slag. Phase I of the project was completed in June 2022, establishing this initial step.

Building upon the success of Phase I, Phase II, known as the Metal Recovery Plant (MRP), was ordered in March 2023. This phase focuses on the recovery of fines metals and the production of an aggregate product. By efficiently recovering and utilizing these valuable metals, both environmental and economic gains can be realized.

SARRALLE's turnkey project encompasses the design, engineering, automatization & control, mechanical equipment, manufacturing, civil works, commissioning, and start-up of the Metal Recovery Plant. Acerinox Palmones in Spain will benefit from state-of-the-art equipment operated by experts like Phoenix Services, ensuring the most efficient waste treatment plant.

With the implementation of this advanced plant, Acerinox will have the capacity to treat 70 tons per hour of stainless steel slag. SARRALLE invites interested parties to contact them for further information on this project and their Waste Treatment Solutions, emphasizing their commitment to providing the best solutions for efficient waste treatment and resource recovery.

voda 30 mei 2023 08:34

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Implementation of Oil-Film Bearing Replacement at Lianyuan Steel

Strategic Research Institute
Published on :
30 May, 2023, 8:08 am

Lianyuan Steel, a prominent steel manufacturer in Hunan province, China, has achieved remarkable progress in its hot-strip mill operations through the swift commissioning of new oil-film bearings provided by Danieli. The mill boasts a production capacity of 4.3 million tons per year, catering to various steel products such as non-oriented silicon steel, oriented silicon steel, and medium to high carbon steel.

Danieli, renowned for its engineering excellence, undertook the design and manufacturing of oil-film bearings for the mill's roughing and finishing stands. These bearings, equipped with keyless sleeves, double-thrust functionality, an online temperature monitoring system, removable hydraulic-locking units, and Danieli-patented sealing, offer unparalleled performance and reliability.

To ensure a seamless transition, Danieli Service deployed a team of specialists who provided comprehensive assembly and commissioning services. Their expertise not only facilitated the smooth operation of the oil-film bearings but also offered valuable insights for optimized maintenance practices, benefiting the customer in the long run.

With over a decade of experience, Danieli China has honed its capabilities in producing and restoring oil-film bearings. The company has invested in advanced equipment, including Babbitt welding machines for bushings and double-header grinding machines for sleeves, developed in collaboration with DUFIEUX. Additionally, CNC machines sourced from Europe further enhance the precision and quality of Danieli's bearing manufacturing process.

The success of Danieli's oil-film bearings is evident from its extensive customer base, which includes prominent names in the steel industry such as CFHI, Baosteel, Wisco, Shougang, Shagang, Masteel, Chongqing Steel, and Anshan Steel. These leading manufacturers continue to rely on Danieli China for their DanOil bearing requirements, reaffirming the company's reputation as a trusted supplier of cutting-edge bearing solutions.

voda 30 mei 2023 08:34

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Ms. Vanessa Espeel Assumes the Presidency of Belmetal

Strategic Research Institute
Published on :
30 May, 2023, 8:11 am

Vanessa Espeel, an accomplished individual from Espeel in Wielsbeke, has taken up the mantle of the presidency of Belmetal, the esteemed Belgian federation. On this momentous occasion, she succeeds Johan Rosseel of Rosseel Tielt, bringing with her a fresh perspective and an unwavering commitment to the steel industry.

Having been an integral member of Belmetal's associative body since 2018 and the Steel Warriors workgroup since 2022, Ms. Espeel has proven herself to be a resolute advocate for the federation's values and objectives. Her vast experience and expertise in the steel industry position her as an ideal leader to drive Belmetal forward into new horizons.

Ms. Espeel's ascent to the presidency marks the dawn of a new chapter for Belmetal. With her vision and strategic acumen, she aims to enhance the federation's influence and expand its collaborative efforts within the industry. Espeel envisions a future where Belmetal becomes a beacon of innovation, fostering sustainable growth and championing the interests of its members.

voda 30 mei 2023 08:35

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Al Jazeera Steel & POMINI Partner for Rolling Mill in Abu Dhabi

Strategic Research Institute
Published on :
30 May, 2023, 8:13 am

Al Jazeera Steel Products Co. SAOG, a prominent steel manufacturer in the Middle East, has recently entered into a contract with POMINI Long Rolling Mills for the design and supply of a state-of-the-art rolling mill. This mill will cater to medium sections and will be installed in the scenic Emirate of Abu Dhabi, specifically in Kezad. By undertaking this ambitious project, Al Jazeera Steel aims to expand both its product range and geographical presence.

Scheduled to process billets and blooms primarily composed of low- to medium-carbon steel, the newly commissioned rolling mill will boast an impressive annual production capacity of 450,000 metric tons of beams. Notably, the mill has been strategically designed to accommodate future production of premium rails, in line with the exacting standards dictated by international norms, including the manufacturing of head hardened rails. The addition of this cutting-edge technology will elevate Al Jazeera Steel's offerings to a whole new level, benefitting the construction, oil & gas, and infrastructure sectors.

Al Jazeera Steel Products Co. SAOG, founded in 1999, is headquartered in Oman and has established itself as a leading player in the steel industry. Presently, the company operates two manufacturing facilities, a tube mill and a merchant bar mill with a combined annual production capacity of 600,000 metric tons. Its diverse product portfolio encompasses black and galvanized pipes, hollow sections, merchant bars, and bars for concrete reinforcement.

voda 30 mei 2023 08:35

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ArcelorMittal Unveils Electrical Steels for E-Mobility

Strategic Research Institute
Published on :
30 May, 2023, 8:15 am

ArcelorMittal, a leading global steel producer, has unveiled its latest technological advancements in electrical steels at the prestigious CWIEME Berlin event. This annual gathering of industry leaders in electric motors, transformers, and e-mobility provides a platform for ArcelorMittal to showcase its highly innovative and sustainable solutions for automotive and industrial applications. With a strong focus on supporting the transition to e-mobility, ArcelorMittal's products play a vital role in driving the global shift towards electric mobility and renewable energy.

As a trusted partner to customers worldwide, ArcelorMittal invests significantly in its electrical steel products, manufacturing processes, and production facilities. These investments ensure that their solutions meet the complex challenges of a modern world. By demonstrating its recent innovations and investments in electric steel, ArcelorMittal aims to highlight its pivotal role in advancing electric mobility and decarbonization, leading the way towards global electrification and sustainable growth.

ArcelorMittal's commitment to pushing the boundaries of electric steel is evident in its plans to triple its electrical steel production capacity. In 2022, the company announced the establishment of a new manufacturing unit in Mardyck, France, slated to become operational in 2024. With the addition of five new production lines, this facility will significantly enhance ArcelorMittal's capacity, complementing its existing electric steel plant in Saint-Chély-d'Apcher. Notably, ArcelorMittal will become the only European steelmaker with two electric steel finishing lines and two upstream rolling mills, solidifying its position as an industry leader.

The rapid growth of the electric vehicle (EV) market aligns with Europe's ambitious goals of achieving carbon neutrality by 2050 and promoting electric mobility. ArcelorMittal foresees EVs accounting for a substantial portion of new car sales in the European Union.

o support this transition, the company's iCARe® range of electrical steels plays a crucial role in enabling car manufacturers to navigate the accelerated shift to electromobility. With their technological prowess, ArcelorMittal collaborates closely with original equipment manufacturers, car manufacturers, and Tier 1 suppliers to facilitate this transformative journey.

ArcelorMittal's research and development teams continue to drive advancements in electric steel, enabling the company to remain at the forefront of the electric mobility and renewable energy sectors. Through ongoing partnerships and collaborations, such as their fruitful alliance with Toyota, ArcelorMittal's R&D experts provide unwavering support to automotive customers in transitioning their fleets to advanced electric mobility solutions.

Furthermore, the company's electrical steels have found extensive applications in renewable energy technologies, including motors, transformers, and generators. ArcelorMittal's high-tech steel solutions contribute to the development of wind energy, ensuring they meet the growing demand for sustainable power generation.

voda 30 mei 2023 08:36

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Masteel's Ultra-High-Strength Coiled Tubing Steel Recognized

Strategic Research Institute
Published on :
30 May, 2023, 8:18 am

At the recent First China Steel Pipe Industry Innovation and Development Conference, Masteel unveiled the world premiere of CT150 coiled tubing steel, an ultra-high-strength product that has garnered significant recognition. The CT150 coiled tubing, known for its exceptional strength, was selected as one of China's top ten innovative cases within the steel pipe industry. This milestone not only establishes China's position as a global leader in coiled tubing research and development but also highlights Masteel's remarkable advancements in manufacturing techniques.

In recent years, the oil and gas industry's focus has shifted from conventional to unconventional areas, necessitating exploration and extraction in deep wells, ultra-deep wells, and horizontal wells with extensive horizontal sections. To meet the demanding requirements of upstream oilfield operations, Masteel's R&D team collaborated closely with the research team at Baoji Steel Pipe, a subsidiary of the China National Petroleum Corporation (CNPC). Together, they embarked on a journey to tackle key challenges in the field. After countless rigorous tests and overcoming numerous technical obstacles, the team successfully developed the groundbreaking CT150 coiled tubing product with ultra-high strength.

In June 2022, the CT150 steel grade made its debut, boasting a diameter of 50.8 mm, a wall thickness of 4.0 mm, and an impressive length of 7,000 meters. This cutting-edge technology was promptly applied to the forefront of oil and gas exploration and development in Xinjiang, showcasing its exceptional performance and reliability.

voda 30 mei 2023 08:37

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Steel Arrives for NASA's Mobile Launcher 2

Strategic Research Institute
Published on :
30 May, 2023, 8:20 am

In a momentous development, Bechtel, in collaboration with NASA, recently achieved a significant milestone in the construction of Mobile Launcher 2 for the upcoming Artemis missions. This achievement was marked by the arrival of steel components on-site, signaling the readiness to commence construction during the summer season. Mobile Launcher 2 will play a pivotal role in the assembly and processing of the Space Launch System (SLS) rocket iterations, enabling future missions to the Moon and eventually Mars under the Artemis IV program.

Felice Presti, Bechtel Project Manager, expressed his admiration for the team's unwavering dedication and drive, highlighting the successful completion of the Integrated Critical Design Review (ICDR) and the delivery of the first steel as remarkable milestones. Bechtel remains committed to its mission of transforming the landscape at Kennedy Space Center while upholding NASA's rich history and legacy.

The arrival of two Top Hat trusses from Paxton Vierling Steel (PVS) on May 8, 2023, holds great significance for the construction of the mobile launcher's foundation. These trusses, manufactured by PVS in Carter Lake, Iowa, and coated by PK Industrial in Augusta, Kansas, will eventually be bolted to other trusses. The remaining trusses, currently undergoing final assembly at W International in South Carolina, will be transported to Kennedy Space Center later this month via barge.

The complexity of the work involved in building Mobile Launcher 2 demands the expertise of capable and experienced suppliers. Meeting the precise requirements for custom and dynamic materials necessitates a meticulous approach and a keen eye for detail. Bechtel's commitment to excellence in craftsmanship and the selection of reliable suppliers ensures that the mobile launcher will be built to the highest standards, setting the stage for future space exploration endeavors.

As the project progresses, Bechtel and NASA continue to drive forward, leveraging their collaborative efforts to shape the future of space exploration. The construction of Mobile Launcher 2 represents a remarkable feat of engineering, embodying the spirit of innovation and pushing the boundaries of human capability in the pursuit of scientific discovery.

voda 30 mei 2023 08:37

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Vallourec Breakthrough in North Sea Well with Cable Protectors

Strategic Research Institute
Published on :
30 May, 2023, 8:23 am

Vallourec, a pioneering company in the oil and gas industry, has reached a significant milestone with the successful deployment of its revolutionary Pre-Installed Cable Protectors (PICP) in a production well located in the North Sea. This groundbreaking achievement demonstrates Vallourec's commitment to enhancing safety and efficiency in well operations.

Following a successful trial of a few units last year, Vallourec received a request from an international oil and gas operator for 200 PICP units to be deployed in a full string. In February 2023, 139 PICP units were successfully Run in Hole (RIH), marking a major step forward in the adoption of this innovative technology.

The primary motivation for the operator to utilize PICP was to improve safety measures. Unlike traditional cable protectors, which require three or four personnel in the 'red zone' around the rotary table, PICP only necessitates the presence of one person. This reduction in required personnel significantly enhances safety. Moreover, PICP reduces rig time during RIH and simplifies logistics compared to standard cable protectors.

The positive feedback from the oil and gas operator and service company representatives further emphasizes the benefits of PICP. With the ability to hold the full string weight using side door elevators and eliminating the need for manual counting of cable protectors, PICP streamlines operations and reduces clutter. It also minimizes dropped object potential and personnel exposure, ensuring a safer work environment.

The successful deployment of PICP has not only bolstered safety but also opened new opportunities for Vallourec. The company received additional orders from the operator and has secured other OCTG work and potential VFS work for future completion thread inspection. This accomplishment validates the robustness of Vallourec's production route and showcases their commitment to continuous improvement.

voda 30 mei 2023 08:38

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Tamil Nadu Signs MoUs with 4 Japanese For Steel Investments

Strategic Research Institute
Published on :
30 May, 2023, 8:25 am

In a significant development, six memoranda of understanding (MoUs) were recently signed between Guidance Tamil Nadu and Japanese companies, marking a momentous step towards bolstering investment in the state. The signing ceremony took place in Tokyo, with Chief Minister M.K. Stalin in attendance, showcasing the commitment to fostering economic growth and technological advancements in Tamil Nadu.

Sato-Shoji Metal Works, one of the Japanese companies, is set to invest a staggering 200 crore in establishing a state-of-the-art plant for the production of high-quality steel components. These components will find applications in crucial sectors such as space, defense, and construction industries. The investment aims to enhance the manufacturing capabilities of Tamil Nadu and contribute to its industrial prowess.

Another noteworthy MoU was signed with Tofle, which pledged an investment of 150 crore to establish a plant specializing in the manufacturing of stainless steel flexible hoses. These hoses play a critical role in industries like steel plants, solar energy, and semiconductors. The collaboration between Tofle and Tamil Nadu aims to harness the state's potential in these sectors and drive growth through technological innovation.

Guidance Tamil Nadu inked a significant MoU with KyoKuto Satrac, involving an investment of 113.90 crore. This partnership will see the establishment of a plant spanning 13 acres in Mambakkam, Kancheepuram district. The plant will be dedicated to the manufacturing of trailers and trucks, contributing to the growth of the transportation sector and boosting job opportunities in the region.

Mitsuba, another Japanese company, sealed an MoU with an investment of 155 crore to expand its existing plant located in SIPCOT Gummidipoondi, Tiruvallur district. The plant specializes in the production of spare parts for two-wheelers and four-wheelers. The expansion signifies Mitsuba's commitment to further enhancing its manufacturing capabilities and strengthening its presence in the automotive industry.

voda 30 mei 2023 08:39

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ArcelorMittal to Resume Dunkirk Blast Furnace Operations

Strategic Research Institute
Published on :
30 May, 2023, 8:27 am

ArcelorMittal, the renowned multinational steel manufacturing company, intends to recommence operations at Blast Furnace No.4 in Dunkirk, located in northwest France, during the third week of June. This decision comes after the blast furnace, with an annual production capacity of 3 million metric tons, had to be shut down on March 30 due to a fire triggered by an ignition event.

Initially, ArcelorMittal had aimed to restart the Dunkirk Blast Furnace No.4 by the end of May. However, the repair process took longer than expected, resulting in the delayed restart, as stated by a spokesperson from the company.

The Dunkirk facility houses three blast furnaces, with Blast Furnace No.4 being the largest, capable of producing 7 million metric tons per year. Blast Furnace No.3, with an annual capacity of 1.5 million metric tons, was recently brought back into operation after a period of inactivity since mid-September 2022.

Another fire incident occurred at ArcelorMittal's Blast Furnace A in Gijon, Spain, on March 27. The company aims to resume production at Gijon in mid to late June. The Gijon site comprises two blast furnaces, with a combined capacity of 4.5 million metric tons per year, and Blast Furnace B is currently functioning normally.

While the satellite plants in Etxebarri, Lesaka, and Sagunto, connected to the Gijon site, continue their operations, they have been affected by the Blast Furnace A incident. As a result, a temporary lay-off plan, agreed upon with the unions, has been implemented based on the specific requirements of each facility, as explained by the company spokesperson.

voda 30 mei 2023 08:39

0

MOL's 'Lighthouse' Platform Links with Nippon Steel

Strategic Research Institute
Published on :
30 May, 2023, 8:29 am

In a significant development, Mitsui O.S.K. Lines, Ltd. (MOL) unveils the launch of an inter-system linkage between its innovative platform, "Lighthouse," and the supply-demand management system of Nippon Steel Corporation. This strategic integration allows customers to access real-time and diverse information on ocean transport, empowering them to optimize their supply chains effectively. Through this collaboration, MOL continues its commitment to leveraging data and digital technology for the benefit of its customers.

Traditionally, Nippon Steel relied on sporadic information sharing from multiple shipping companies, including MOL, to obtain details about ocean transport in raw material procurement. However, by linking Nippon Steel's supply-demand management system with the Lighthouse platform, the company gains the capability to continuously monitor and update crucial information on ocean transport. This encompasses not only MOL-operated vessels but also those of other shipping lines, enabling a more comprehensive conversion of data into valuable insights.

MOL's objective extends beyond optimizing ocean transport alone. The company aims to utilize data and digital technology to assist customers in streamlining their entire supply chain, from raw material procurement to production. By facilitating the transformation of business models and addressing customer needs, MOL endeavors to enhance operational and transport efficiency, thereby reducing the environmental impact of ocean transport and striving towards achieving net-zero greenhouse gas (GHG) emissions.

voda 30 mei 2023 08:40

0

Chiyoda Steel Leads with Revolutionary Billet Reheating Technology

Strategic Research Institute
Published on :
30 May, 2023, 8:31 am

In a groundbreaking development, Chiyoda Steel, a leading long-product producer in Japan, is poised to revolutionize the industry with the adoption of advanced induction heating technology for billet reheating. Collaborating with Danieli Automation, the company is set to install a state-of-the-art Q-Heat induction heater at its Ayase plant in Tokyo. This cutting-edge system will enable the reheating of billets using induction heating alone, eliminating the need for traditional gas-based reheating methods.

The new 4-MW Q-Heat induction heater, in conjunction with the existing 6-MW Q-Heat system employed for the hot charging process, will swiftly reheat cold billets to rolling temperature in under 8 minutes. This impressive productivity can reach up to 20 tons per hour, offering unparalleled efficiency and throughput. Notably, the Q-Heat system is designed for future expansion up to 9 MW, enabling the plant to achieve a remarkable productivity of 30 tons per hour.

This innovative technology will completely replace the current gas reheating furnace, leading to enhanced plant efficiency, flexibility, and sustainability. By eliminating direct CO2 emissions associated with the billet gas-reheating process, Chiyoda Steel's adoption of induction heating marks a significant stride toward green steel production and decarbonization.

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